Elements and Performance Criteria
- Confirm custom made footwear requirements
- Client requirements and design specifications are reviewed and confirmed
- Materials required for production are determined, availability is confirmed and special or 'one-off' materials ordered from appropriate suppliers
- Pattern is reviewed to ensure compliance with design requirements
- Design features are clarified with pattern maker, if required and technical aspects of production are identified
- Prepare shoe last
- Measurements are reviewed to confirm that all required information has been provided
- Appropriate techniques needed to produce or modify the shoe last are selected according to design
- An appropriate existing or commercial last is selected which closely matches the required foot shape and size
- An original last is constructed from selected materials to produce a last with the desired shape and dimensions
- Inside buildups (additions) are made, formed to the last and shaped to comply with design specifications
- Buildup components are trial fitted to review fit and function, modified if required and attached
- The last and any buildup components are checked, and adjustments and refinements made if necessary in line with design requirements and established production standards
- Shoe last is checked to for construction faults and compliance with design specifications
- Prepare and make components
- Workstation, tools and equipment are set up according to OHS practices
- Component materials are obtained and laid up correctly for single or multiple cutting
- Pieces are cut according to pattern specifications
- Cut pieces are correctly sized, marked, counted and stamped according to work ticket and to workplace specifications
- Components are prepared using appropriate method and equipment and according to workplace requirements
- Cut or click leather
- Workstation tools and equipment are set up and prepared
- Leather is correctly assessed, sized, marked and laid up for cutting
- Clicking knives are used to gain optimal material utilisation
- Parts are cut manually or by machine to enterprise quality standards in relation to material flaws and individual pairs selected
- Pairs are clicked and cut manually or by machine to achieve best yield according to appropriate allowance
- Work is checked against pattern and design requirements
- Prepare and make the upper
- Upper components are checked and laid out correctly
- Machine is set up and adjusted and threads and needles selected
- Stitch length is set and tested, tension is set and machine is tested against specifications
- Upper is processed manually or by machine in accordance
- Seams are machined and threads trimmed to achieve specifies results
- Upper is checked against pattern and design requirements
- Conduct final quality check for operations